Fit the brake callipers and tighten the screws to the specified torque. Copyright 2023 AF1 Racing Online Store. TECHNICAL DATA DIMENSIONS Max length Max width Max height (at headlight fairing) Seat height Wheelbase Minimum ground clearance Weight in running order ENGINE Model Type 2025 mm (79.75 in) 830 mm (36.78 in) 1100 mm (43.31 in) 820 mm (32.28 in) 1410 mm (55.51 in) 130 mm (5.12 in) 209 kg (460. Loosen and remove the nut and set aside the washer. FUEL SYSTEM CHECKING AXIAL PLAY ON THE THROTTLE VALVE CONTROL SHAFT Partially remove the fuel tank. Remove the stand. Aprilia Tuono - ProCarManuals.com Replace any damaged components BEARINGS Manually turn the rollers; they must turn smoothly, freely and without noise. 22. Tighten the four U-bolt fixing screws to the specified torque. From battery to: key-operated positive to E.C.U. Disconnect the vacuum tubes on the throttle body. Loosen the radiator breather screw. Remove the fairing (8). TUONO 1000 Tighten the two screws in the front left engine mount. 7. 18. Titanium, Carbon fiber and black for the RS660's Tuono V4's, and RSV4's. If you have any questions, feel free to email us at info@apriliasuperstore.com. Never remove the radiator cap while the engine is still hot. 3. Unfasten the tie (5). Washer Ring Complete sleeve plug. WARNING When removing the pump unit take care not to damage the tubing and the fuel level sensor. If one or both bearings do not meet the specifications: replace both wheel bearings. Check chain slack. Place a wooden support under the front end of the swingarm to prevent it from lowering and keep it in position. 13. TUONO 1000 REFITTING THE FRONT WHEEL BEARINGS If fitted: Remove the front wheel bearings. TUONO 1000 Ensure that the stamped side of the sealer ring is facing the dust seal. 3. 5.9.1. Tighten the two fixing screws (1). WARNING Do not pull the rear brake lever when the calliper has been removed as this could cause the piston to come out of its housing and determine brake fluid leakage. ENGINE Fasten the ties on the intake manifolds. Loosen and remove the four oil cooler subframe fixing screws. Place a wooden support under the front end of the swingarm to prevent it from lowering and keep it in position. Fit the spring washer (22). NOTE Apply LOCTITE 243 to the screw threading. Amber low fuel light ( ) 8. ENGINE Fit the front right spacer Tighten the two screws in the front right mount. Clamp the sleeve in a vice with the specified tool. TUONO 1000 ENGINE RPM LIMITATION CONDITION The control unit limits engine rpm in case one of the following events occurs: - TPS signal missing. Aprilia Tuono 660 2021 Manuals | ManualsLib CAN LINE CAN line technology (Controller Area Network) is used to connect the different electronic devices of the vehicle, so they operate like a network of computers (Internet). ADJUSTING BEARING PLAY Loosen and remove the four U-bolt fixing screws. 9. TUONO 1000 0.1. Remove the complete pump unit. TUONO 1000 Pos. From battery to: speed sensor, fuel pump, relay, starter, oxygen sensor (15 A). CYCLE PARTS FINAL DRIVE UNIT BEARINGS Check with the bearings fitted on the final drive unit. The manual will be available to download by logging into your AF1 Racing account. The Aprilia Tuono is a naked motorcycle manufactured by Aprilia from 2002. Engine Size. Rotation must be continuous, smooth and silent. COOLING SYSTEM COOLING SYSTEM DIAGRAM Key: 1. Fit the front left spacer. Fit the upper screw (1). FUEL SYSTEM TUONO 1000 SCREEN DESCRIPTION Initialisation fault Lambda control Engine variant Injectors per cylinder Knock sensor Boost adjustment Lambda sensor Water injection Idling mot. 05_06/2018 Cod. Minimum disc thickness value: 4 mm (0. Slide out the fork upper yoke moving it toward the instrument panel. TUONO 1000 1.2. TUONO 1000 Remove the spacer and the washer. Remove the seal (2). 10. TUONO 1000 Disconnect the vehicle speed sensor, the stop light switch and the lambda sensor connectors. Loosen and remove the sprocket fixing screw and set aside the washers. Loosen and remove the two screws. Aprilia Tuono Owners Manual - fibab.ndonand.info TUONO 1000 GENERAL INFORMATION GENERAL INFORMATION 1 1-1. Aprilia RS 660 owners manual - Aprilia Super Store CYCLE PARTS REMOVING THE DISCS Remove the front wheel. 4. TUONO 1000 CYCLE PARTS Support the fork and loosen the top and bottom yoke screws. 3. 14. 11. Fit the airbox. Slightly turn the throttle valve control lever (2), loosen and remove the three T.E. 16. WARNING Replace the self-locking nuts (3) every three times the rear sprocket is removed. 7. REMOVING THE FUEL PUMP Remove the complete fuel pump unit. 58. Connect the tube to the clutch control cylinder bleed valve. PERIODIC MAINTENANCE TUONO 1000 2.1.4. . CYCLE PARTS Loosen and remove the right fixing screw and set aside the washer (13) . 3. Unscrew the sprocket fixing bolt and set aside the seal washer. CYCLE PARTS TUONO 1000 5.2.9. N.O.R.M. 55. Clean the two sides of the hub with a cloth. WARNING If the minimum value measured is less than 0.1 mm (0. Hook the silencer fixing springs. Aprilia Motorcycles: workshop manuals & service manuals PDF Remove the seal (2). WARNING Always replace all four pads and ensure they are correctly in place inside the calliper. 22. 2. 8. Later, the first Beetle off-road motorcycle was released, which was introduced in 1970 in two versions, with an engine capacity of 50 and 125 cm and remained in production for almost a decade. The information provided below applies to both brake systems. Fit the battery, the fuel tank and the seat. Tighten the nut on the opposite side. Set the spring preload to its minimum. FUEL SYSTEM TUONO 1000 SCREEN APPROXIMATE VALUES DESCRIPTION UNIT OF MEASURE NOTE ENGINE PARAMETER READING Water temperature - C Air temperature - C Engine rpm - rpm Target idle speed 1200 rpm Engine load - - Intake pressure 650 hPa 2. CYCLE PARTS 5.8.4. 47. NOTE Use the special tool (OPT): - aprilia part# 8140191 (tool for tightening swingarm pivot and supporting engine). Remove the wheel shaft using a screwdriver inside the shaft holes. We maintain and upload the latest versions of these manuals, and you have free unlimited single user downloads after purchase. 2. ENGINE Fit the airbox cover. Unhook the fixing spring located between the front cylinder manifold and the exhaust. Clean the two sides of the bearing housings with a cloth. Buckling limit: 0.2 mm (0.008 in). CYCLE PARTS TUONO 1000 5.7.7. Amber "stand down" light ( ) 4. Slide the tubes out of the throttle unit. This is not a hard copy of the manual. ENGINE TUONO 1000 SUMMARY 4.1. DANGER Racing adjustments must be made exclusively during organised races or sporting events held on tracks far from road circulation and with the authorisation of the proper authorities. To obtain an optimum mixture and a stoichiometric ratio it is necessary for the quantity of air taken in by the engine to be equal to the theoretical amount needed to burn all the injected fuel. Fit the safety washer. DANGER Exhaust gases contain carbon monoxide, a poisonous gas which, if inhaled, may cause loss of consciousness or even death. TUONO 1000 REMOVING THE DELIVERY FUEL FILTER Remove the complete fuel pump unit. COOLING SYSTEM . 3 6.1.1. This code is stored in a transponder incorporated in the ignition keys supplied with the motorcycle. CYCLE PARTS TUONO 1000 SUMMARY 7.1. FUEL SYSTEM 3.3.4. 24. CLUTCH 5.10.1. Connect the tube to the brake master cylinder bleed valve. read it carefully before riding the vehicle for the first time. ENGINE Remove the engine lower support. stepper motor signal missing. 7. The adjustment screws can be set only when replacing the wire securing bracket (2) completely. PERIODIC MAINTENANCE TUONO 1000 2.1. screws (9) and collect the washers. Only the fuel reserve sensor is connected directly to the instrument panel. Remove the gear lever. Oil level: 122 2 mm (4.80 0.08 in); (from edge of sleeve) NOTE To correctly measure the oil level the sleeve must be perfectly vertical. Never leave coolant in an open container or in a position easily accessible to animals. Switch the tester on. 25. Intake pressure sensor 10. Bend the side of the fuel filter and hold it in position. If you do, they will be moved or deleted as they are found. REMOVING THE FRONT WHEEL Support the front end of the vehicle. Fit the inner spacer (5). FUEL SYSTEM Loosen and remove the three screws. Disconnect the connector. Minimum thickness: 2 mm (0.079 in). CHAIN .111 5.11.1. Our website offers a downloadable PDF of the complete owner's manual for your convenience. Avoid starting the engine indoors. FUEL SYSTEM 3.1.3. PERIODIC MAINTENANCE LOCATION OF KEY COMPONENTS Key: 1. Always replace bearings with bearings of the same type. 2. Fit the throttle valve control lever (2) on the throttle valve axis. OEM Aprilia Owner's Manual - '21-23 Tuono V4 1100 (all variants) FOREWORD 0.1.1. Wear latex gloves when servicing. Operate the A-frame until aligning the frame hole with the rear suspension upper mounting point. Workshops manuals to help you out while working on your Aprilia. PERIODIC MAINTENANCE aprilia part# (tool name and purpose) A 8140203 (complete tool kit for frame components) 1 8140189 [tool for fitting oil seal for 43 mm ( 1.70 in). IMMOBILIZER IMMOBILIZER The motorcycle is equipped with an immobilizer system that inhibits engine start-up unless it receives the correct identification code. 41. REMOVING THE ENGINE 3 4.1.2. TUONO 1000 CYCLE PARTS 5 INTAKE AIR TEMPERATURE SENSOR NTC sensor (variable resistance, the value decreases as the temperature increases) resistance 2.5 K (temperature 20C 68F) Power supply: 5 V 6 BANK ANGLE SENSOR resistance of 62 K with sensor in its position of assembly resistance 0 when sensor is turned by 90 with respect to position of assembly. CYCLE PARTS TUONO 1000 5.5.2. Do not post these threads in any other forum. KTM 125 DUKE EU Owner's Manual Owner's manual (185 pages) Husqvarna TE 310-450-510 210 I.E. Aprilia Tuono V4 2011 Owner's manual - ManualMachine.com No axial play should be noticed. The CO must be balanced after reprogramming the ECU, see 3.1.3 (CYLINDER SYNCHRONISATION AND CO LEVEL ADJUSTMENT). 21. CYCLE PARTS CHECKING THE COMPONENTS WHEEL STANCHION Inspect the sliding surface for scoring and/or scratching. Mark the positions of all connections (hoses, wiring, etc.) OEM Aprilia V4 Error Code & Procedure File This Official Aprilia Technical Document lists all possible V4 ECU, ABS Module, and Dashboard errors, with recommended troubleshooting step procedures for each. PERIODIC MAINTENANCE 2.1.3. Loosen and remove the fixing screw (20). 1.3.1. Fit the lower screw (2). COOLING SYSTEM 6.1.2. ENGINE.. 3 4.1.1. Loosen the four screws of the engine front mounts. Remove the exhaust system. 23. 11. 19. Remove the screw from the opposite side. CYCLE PARTS 5.2.5. Loosen the cartridge fixing screw on the fork foot. Loosen and remove the front fixing screw and set aside the washer (12) . Tighten the upper right screw. TUONO 1000 ENGINE NOTE For the screw on the upper left-hand side, tighten the internal nut with a spanner. LOCATION OF THE COMPONENTS. 3 7.1.2. Fit the left chain tightener slider and the abutment washer on the shaft. 10. Refit the lambda sensor, stop light switch and speed sensor connectors. Just enter your information & vehicle VIN information and Aprilia will email you the correct owners manual in a few days time. DIAGRAM Key: 1. PDF ONLINE - Aprilia Tuono R 2007 Owner's Manual When this function is selected, at each short press of the SET button (2), the display cycles through the two measurement units: C / F After choosing the desired unit, hold down the SET button (2) to store the setting and the instrument panel returns to the SETTINGS menu. TUONO 1000 3.3. As a precaution repeat the bleed procedure on the brake master cylinder. - UNIT OF MEASURE - This is a first in our injection systems: error detection is based on a critical threshold (115C) (239 F) rather than an electric fault (short or open circuit) In the design used so far, the ECU would only indicate an oil pressure switch fault if a malfunction was detected before engine starting. TUONO 1000 COOLING SYSTEM Tighten the filler and the expansion tank plugs. WARNING Apply grease to the rollers SEALS Check that all seals are intact; replace them if they are damaged or worn. TUONO 1000 PERIODIC MAINTENANCE EXHAUST GAS RECOVERY 2 - 31. 12. TUONO 1000 Tighten the fixing bolt to the specified torque to secure the sprocket in place. ENGINE TUONO 1000 DESCRIPTION QUANTITY Voltage regulator to mount Coil mount to frame Coil to coil mount ECU Starter relay mount to seat frame Relay carrier bracket to seat frame Atmospheric pressure sensor to seat frame cover Wire to starter motor Wires to starter relay Engine ground wire Main wiring harness plate to air intake 2 2 1 3 1 2 Air box cover Air box to throttle body Intake funnels MAP sensor mount Filter frame Conveyor to frame Rear chain sprocket to sprocket carrier Rear wheel shaft nut C. ENGINE TUONO 1000 Description Qty Fuel return line to flange Fuel level sensor to pump mount (for workshop manual only) Fuel pump wiring harness to flange (for workshop manual only) 1 Filler neck to tank Fuel pump flange to tank Lower cover to seat frame Seat frame lower cover to frame Rear stand bushing securing lower cover to seat frame 1 2 M6 10 FUEL TANK M5 M5 ENGINE OIL TANK 3 M6 1 M20x1. The correct subforums can be found here: AF1 Racing now featuring a full line of Repsol products. This publication is intended for use by aprilia Dealers and their qualified mechanics; certain information has been omitted intentionally, as this manual does not purport to provide a comprehensive treatise on mechanics . 5. Fit the dust seal with the specific tool. REASSEMBLING THE UPPERWORKS 7 5.1.3. FUEL SYSTEM Loosen and remove the M8x1 nut (19); remove the spring washer (20), the belt roller (21), the two bushings (22) and the torsion spring (23). 7. Loosen and remove the two screws from the rider left footpeg guard. 16. ENGINE Hook the fixing spring between the front cylinder manifold and the exhaust. ROTATION CHECK Manually turn the inner ring of each bearing. The procedure requires a Master Key, and can only be performed by Authorised Dealers. DIAGRAM .. 3 6.1.2. Vehicle Configuration, Use, Maintenance, Technical Data, and the scheduled maintenance intervals chart. Remove the screw from the opposite side (6). Each brake system is operated by an independent hydraulic circuit. . TUONO 1000 GENERAL INFORMATION DISASSEMBLING THE COMPONENTS Never use pliers or similar tools to loosen and/or tighten nuts and bolts. n.a. TUONO 1000 REMOVING THE REAR WHEEL BEARINGS Remove the rear wheel. Loosen and remove the eight screws (1). Remove the control lever (2) from the ball joint linkage (5). TUONO 1000 SPECIAL TOOLS Suitable tools are required for correct disassembly and reassembly and a good tune-up. CYCLE PARTS 7.1.7. Clamp the fork foot with care to avoid damaging it. Remove the oil cooler lower brackets and move it keeping it vertical. Work on the left-hand side: NOTE Use the special tool - aprilia part# 8140180 (bearing extractor) OPT: Insert the right bearing (6) completely, using the drift. FUEL SYSTEM SCREEN TUONO 1000 DESCRIPTION APPROXIMATE VALUES Int.press.signal low Int.press.signal high Cut off time excess. 2016 Aprilia Tuono V4 1100 Factory | eBay Working on the right-hand side, insert the doubleconnecting rod/swingarm screw. Pour approximately 2 litres (3.6 pt) of coolant in the filler. Remove the screw from the opposite side (2). STRUCTURE OF THE MANUAL CONVENTIONS USED IN THE MANUAL This manual is divided in sections and subsections, each covering a set of the most significant components. 20. SCHEDULED MAINTENANCE CHART. 6 2.1.3. Check the chain tension. TUONO 660 OWNERS MANUAL - Aprilia Super Store 27. When the ignition key is turned to " ", the following instrument panel lights come on for two seconds: All warning lights Backlighting The Tuono 1000 logo appears on the display. FUEL SYSTEM REMOVING THE FUEL LEVEL SENSOR Remove the complete fuel unit. 1.4.1. Remove the fairing (6). TUONO 1000 GENERAL INFORMATION BRAKE FLUID NOTE This vehicle is fitted with front and rear disc brakes. Fit the support plate complete with brake calliper and speed sensor. It contains information, tips and precautions for using your vehicle. Alberto's son, Ivano Beggio, became the owner of the company in 1968 and built the first 50 cc Aprilia motorcycle. Slide the lambda sensor wiring out of the frame. Selling a rare one owner 2005 Aprilia Tuono Factory. REMOVING THE FORK LEGS Support the front end of the vehicle. 6. N.O.M.M. Always replace bearings with bearings of the same type. 4. 14. 1st thing's 1st, make a drink and then enjoy the read.
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